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Chapter 4.
Supersize Part 4:  Coal Yard Nuke Installations
Installing 7,000
Coal Yard Nuke modules quickly.
The logistics of Global Warming.

Repowering and upsizing our coal burning power plants.  So we can survive Climate Change.
We should uprate our coal power plants by buying overpowerful nuclear boilers to nearly double electricity production while rolling back Global Warming.
http://www.nobodysfuel.com/   H. Douglas Lightfoot  "Nobody's Fuel" emphasizes how energy supply is more important than Climate Change.

(Below) Taichung, Taiwan, the world's largest supersized coal power plant, largest CO2 producer.

Part  1   Strategy for ending Global Warming:  Get The Worst First.
Part  2   Existing coal burning equipment.  A nuclear/coal/gas/oil power plant is quite possible.
Part  3  
Part  4   Big Bend Example Converting your local U.S. supersized coal plant to nuclear.

Part  6   
Part  7 
Further Information

 

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Introduction. 

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Part  1:  Supersized Coal Power Plants.   Strategy for ending Global Warming:  Get The Worst First.

DOING IT
Fixing the worst first.  Where to begin ending Global Warming?

Its good to understand we are now solution-rich in our search for ways to end Global Warming.  Its also good to know that coal burning power plants are big, stationary, well-known, sitting duck targets that are not going to run away.  Making things even better, CARMA lists the latitude and longitude of all the plants in its 60,000 power plant database.

REPOWERING:  Change power plant boiler from coal-burning to nuclear to retain value of relatively new, large and expensive capitol investment.

Rosatom  BN-600/800   880 MWe,  (1.2 million horsepower) 2,600 MW thermal, 910°F steam.  Fast-neutron, liquid sodium cooled reactor.  Three independent heat exchangers driving three steam generators make multiple turbine driving seem feasible.  Best suited for over-300 MWe applications.

 

'Worst First' Repowering Strategy

Appropriate tactics for an effective assault on Global Warming: It takes very little more effort to convert the largest coal-burning power plant in the world to nuclear than a relatively small one and the resulting Global Warming CO2 mitigation payback is much greater.

Slaying Global Warming's Giants First
CARMA has identified Global Warming's giant CO2-causing boilers
The equipment needed to replace these boilers is commercially available from
 Rosatom's Electricity Generation Division
Replacing the largest - the worst - first is the fastest and most cost-effective strategy for ending Global Warming

Thinking Strategically About Repowering:

Thinking strategically

Despite the growing list of reactors that would serve us well, its obvious the world cannot ignore CARMA's message: "Get the worst first." 

This is the only way we are going to take out Global Warming.

Appropriate tactics for an effective assault on Global Warming: It takes very little more effort to convert the largest coal-burning power plant in the world to nuclear than a relatively small one and the resulting Global Warming CO2 mitigation payback is much greater.  We should heed the lesson we are learning from building ineffective renewables and not squander our efforts repowering any but the largest power plants.  Coal-burning power plants are much the same the world over.  The only Global Warming fighting weapons the world needs for the foreseeable future is a specialized line of repowering reactors and steam generators based upon the big Russian Rosatom BN-800.

Building a windmill does not destroy a coal-burning boiler.  Repowering a coal-burning power plant does.  Wind produces little electricity and no heat.  Building a windmill simply allows coal and natural gas-burning boilers to survive to pollute another day.  Windmills are very tiny compared to coal-burning power plants. 

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Part  2:  Supersized Coal Power Plants.   Existing coal burning equipment.  A nuclear/coal/gas/oil power plant is quite possible.

A nuclear/coal/gas/oil power plant is quite possible.

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Part  3

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Part  4:   Supersized Coal Power Plants.  Big Bend Example: Converting your local U.S. supersized coal plant to nuclear.  Also:  Taichung

Converting your local U.S. supersized coal power plant to nuclear.

 

Introduction.  Most of Global Warming happens in the world's large stationary boilers.  Most of them are out of sight, largely forgotten, making CO2 all day, every day. 

Global Warming's 12 Giga tonnes of CO2 per year - is slightly less than the 15.9 Giga tonnes of CO2 per year coming from only coal and natural gas - which is burned almost exclusively in the world's 1 billion boilers  

(Right) Oblique view of Big Bend, an average U.S. supersized coal burning power plant.

 

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Converting your neighborhood coal plant to nuclear.  The world's 1,200 supersized power plants that must be converted to nuclear to end Global Warming are large facilities usually located on several thousand acre plots of land in areas zoned industrial.  They are always located next to substantial bodies for cooling water and, of course, large numbers of high voltage electrical grid towers, a substantial road, and railroad tracks.

There is a supersized coal burning power plant not far from my neighborhood (names are fictitious  but everything else is real).

I can see the tops of Tampa Electric Co's "Big Bend" coal burning power plant's four stacks from my front porch.  Usually plumes of white water condensate are coming out of two or three of the stacks (CO2 is invisible) but sometimes a light yellow haze appears for a while.

(Right, north is up.) Tampa's Big Bend power plant.

Big Bend would be considered a typical supersized coal burning power plant.  Tampa's Big Bend is the world's 212th largest CO2 emitting power plant at 10.9 million tons of CO2 per year.  Its coal yard begins immediately to the left of the stacks.  You can see an ocean going coal barge tied up at the far end of the coal storage yard.

(Right)  Pulling back a bit, we can see the Tampa Bay edge of Big Bend's home town, Apollo Beach.  Closest to Big Bend is a park and beyond that you can see nearby residences and small boat canals.

What the author is suggesting:  4 Russian Rosatom BN-800 nuclear boilers be installed along the north-south service road located at the power plant end of Big Bend's coal yard and their steam piping be run to the turbine gallery (the long brown building just above the four taller, dark brown boiler buildings).  Selector valves would be installed in the turbine's piping to enable it to be powered by either the existing coal boiler or a new BN-800 nuclear boiler.  Other than adding controls for the reactor, this would be the entire scope of the coal-to-nuclear conversion project.

Immediately two questions pop up.  1. Will that work?   2. Will it be safe?

Some Apollo Beach residents are certainly going to wonder what a BN-800 is like and what kind of a risk does a next generation nuclear reactor from Russia present to its neighbors? 

(Left) A drawing of a BN-800 reactor.  (Click on it for a larger view.)

You are looking at something very different than the reactors commonly found around the world making electricity.

While BN reactors have been making electricity since 1973 in Russia, it could be called a next-generation reactor in nuclear-backwards United States. 

This is another one of those Sputnik déjà vu moments.  The BN-800 is definitely not your father's reactor.  The Russian BN-800 appears to the author to be the world's "Technology Opportunity" for safely ending Global Warming quickly and inexpensively.

The BN-800's fast-neutron reactor core sits, along with the three heat exchangers needed to remove its heat, in an unpressurized "hot tub" of liquid sodium.  The liquid sodium carries the heat from the reactor's fuel rods to the water heating heat exchangers.  The heat exchangers, in turn, carry the reactor's heat away by heating water to about 1,000 degrees Fahrenheit, thus producing the high pressure superheated steam Big Bend's electricity generating turbines need to make electricity. 

Water is a wonderful way to turn heat energy into mechanical energy because when you turn water into steam it changes state, expanding its volume 1,600 times.  If the steam is not allowed to expand freely in volume, its pressure will go up drastically.  That's where all that piston-pushing power in a steam locomotive comes from.  In a power plant, the steam blows on a steam turbine's blades, which, like wind blowing on a wind turbine's blades, spins a rotating shaft with magnets attached to it in an electricity generator.  It is the motion of magnets past coils of wire that cause electricity's electrons to circulate through both the generator's coil wires and the wires in your house - at a speed of about 100,000 miles per second.

After blowing through the turbine, the steam, its heat energy extracted by the turbine, is both depressurized and cool enough to become water again.  The water is then pumped up to the boiler's pressure and into to the boiler to become steam again.  Each of Big Bend's steam turbines produce 600,000 horsepower.  The biggest windmills in the world produce, at best, perhaps 2,000 horsepower. 

As long as the heat holds out in a heat engine, the electricity will continue to flow.  This is why we have become addicted to coal, natural gas, and oil.  We also know that, per pound, uranium makes 3 million times the heat of coal.  This is why fossil fuels, in addition to the chemical and Global Warming damage they do, are just plain obsolete.  The time has come for man to set the fossil paleo-heat sources aside and move on to build the much better standard of living nuclear heat has the power to provide forever.

Will a BN-800 nuclear boiler work?  One 880 MWe BN-800 is powerful enough to replace two of Big Bend's 450 MWe coal burning boilers.  When you look at the details of the steam required by Big Bend's turbines and what a BN-800 can supply, at least two steam scenarios come to mind.  1. Use two the BN-800's three heat exchangers as primary heat, use the third as a turbine high-to-medium pressure stage reheat.  2.  Use all three heat exchangers to provide supercritical water to drive steam generators designed to deliver both primary heat and reheat stage steam. 

The supercrtitical option might make trunking of supercritical water possible and perhaps reduce the need for the third and fourth reactor.  It all depends upon how hot the Russians think the BN-800 should be run, heat exchanger details, and the real-world steam needs of Big Bend's existing four turbines.  Like most large, older than new coal burning power plants, Big Bend also has several natural gas burning combustion turbines for peaking.  Trunked steam or supercritical water would enable their generating capacity to be picked up by a new small steam turbine as natural gas burning - 2/3 as CO2 dirty as coal - will, like coal, eventually be outlawed.

Will it be safe?  Unlike conventional nuclear reactors, the argon purged "hot-tub" core vessel of the BN-800 is not under pressure and therefore is incapable of causing an explosion.  Despite this, the author is suggesting the safety assurance of extreme containment measures (see part 4, above) for the BN-800 since coal burning power plants almost always have nearby clusters of residences.  Containment was the hero of the Three Mile Island accident, lack of containment the villain at Chernobyl.  As for the radioactive materials themselves, even though almost all hospitals now have flesh-killing levels of radioactivity in their cancer treatment centers, methods of storage and handling insure that the materials do not pose a threat to either the hospital patients or staff.

Nuclear power plants cannot explode atomically but Chernobyl proved they don't have to in order to cause a disaster.  Modern nuclear hazard studies are not your father's risk assessment either.   While the Nuclear Regulatory Agency now uses risk-assessment techniques that put insurance companies to shame, back in the early days, they built a solid foundation of real life experience and data by deliberately running reactors to self-destruction by melting different reactor designs down in "Special Power Excursion Reactor Tests" (SPERT) investigations (by remote control from distant bunkers) in a remote corner of what is now the Idaho National Laboratory.  These tests are what the U.S. government did to learn which our first generation reactor designs were safest and what would happen if you forced them into meltdown. 

These reactor tests - some 51 different first and second generation reactors - along with thousands of materials and other studies, laid the design foundation for today's first and second generation slow-neutron power reactors.  Reactor designs based on the knowledge that came out of Idaho National Labs are, despite what the Sierra Club says, safe in all modes of operation and are incapable of posing a hazard to the public.  Most of the world has based most of their nuclear electricity generating power plants on designs we pioneered.    SPERT 1 Reactor Safety Studies - ref_090.pdf 

But the BN-800 is not your father's reactor.  What have we and the Russians done along the same lines to learn how safe the existing and proposed fourth-generation reactors are?  The U.S. version, the Integral Fast Reactor (IFR) has its roots in the early 1950s with the formal IFR program beginning in the 1983.  The first commercial Russian BN series reactor, the BN-350, went on-line in 1973.  Chernobyl, an old-generation uncontained slow-neutron RBMK type reactor disaster, happened in 1986.  The harm brought about by Chernobyl's non-nuclear explosion should have prompted a flock of Russian SPERT-type investigations to learn what they were sitting on. 

The International Atomic Energy Agency (UN) (IAEA) or World Nuclear Association (WNA) should have English translations of these studies on hand.

An excellent portal into the world of nuclear energy available to the non-nuclear expert is Gwyneth Cravens' book, "Power to Save the World," - The truth about nuclear energy.  (ISBN 978-0-307-26656-9).  Her Chapter 7, "Risk and Consequence" describes in simple terms how one goes about deciding if the risk of something is acceptable. 

Well, will it be safe?  Only the Nuclear Regulatory Commission's experts prevail on decisions in this area in the United States.  Their word is literally law.  To make a case for the NRC to go to the effort of rendering such a decision, we need to come up with all the technical and economic reasons why the world's supersized coal burning power plants should be repowered with BN-800s.  What is being proposed here is so preliminary and so far from day-to-day NRC they shouldn't even be informed of this thinking until preliminary talks with Rosatom and turbine experts have been completed.

The fate of the world depends upon the quickest possible, most rigorous, and most complete gathering and presentation of all facts to all involved. 

 
 

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Further Information.

 

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